The rubber gaskets can be molded using machined Teflon® templates (Figure 5).
a. For the study, two different materials were used to fabricate the gaskets, PDMS (Sylgard® 184, Dow Corning) and Flexane (Devcon® Flexane 60L).
b. For both types of gaskets, pour the liquid resin into the Teflon template and ensure that no air bubbles are trapped.
c. Place glass slides (50 mm by 50 mm, 1 mm thick), which are pre-treated with 1H,1H,2H,2H-perfluorodecyl-trichlorosilane (ABCR GmbH, Karlsruhe, Germany) to avoid sticking, onto the filled templates and clamp with paper clips for curing.
d. Cure over night at 60°C for both materials.
e. Demolding of the gaskets is facilitated by using a few drops of ethanol while manually pulling the gasket out of the mold using a pair of tweezers.